Water cost directly dictates unit product margins in processing, manufacturing, and chemical facilities. SmartSync flanged ultrasonic meters and closed-loop telemetry continuous-benchmark consumption against production output, helping engineering teams enforce Zero Liquid Discharge (ZLD) mandates and stop line leaks instantly.
Optimize Specific Water Consumption (SWC) per production unit.
In manufacturing plants and processing units, water cost directly impacts product unit economics. SmartSync ultrasonic sub-metering continuously benchmarks kL of water consumed against production batches, isolating line inefficiencies in real time.
ZLD, ETP & SPCB regulatory compliance architecture.
Continuous water mass balance calculations satisfy Central & State Pollution Control Board (CPCB/SPCB) statutory mandates while maximizing RO permeate recovery.
DN50 to DN300 ultrasonic flanged meters monitoring raw borewell, river, and tanker water intake mains.
High-accuracy telemetry on boiler feed water, cooling jacket lines, wash-in-place (CIP), and batch reactors.
Automated recovery ratio measurement across membrane stages, tracking permeate vs reject flow volumes.
Automated cloud export of daily water balance logs aligned with ISO 14046 footprint reporting.
Built for harsh plant environments & control room integration.
SmartSync industrial meters combine low-latency RS-485 / Modbus RTU interfaces for real-time PLC automation with long-range LoRaWAN telemetry for remote pipelines and water reservoirs.
Native Modbus registers stream instantaneous flow velocity, pressure, and volume directly into plant control systems.
Rugged solid-state brass and stainless transducers resist corrosive plant steam, dust, and continuous submersion.
High-burst pressure tolerances accommodate dynamic water hammer and industrial boiler line surges.
Technical Specifications & Compliance
Engineered to meet statutory Indian and international sub-metering standards.
“Benchmarking our SWC per batch revealed an undetected 18 kL/day bypass leak in the cooling tower make-up circuit. We recovered the entire hardware investment in four months.”
What is Included
- Process Line Ultrasonic Sub-Metering (DN50 to DN300)
- Specific Water Consumption (SWC) Benchmarking
- Closed-Loop Mass Balance & ZLD Accounting
- SCADA & DCS Modbus RTU / RS-485 Registers
- Long-Range LoRaWAN Mesh for Remote Reservoirs
- Automated State Pollution Board (SPCB) Compliance Logs
- Continuous Boiler & Cooling Jacket Flow Telemetry
- Instant Burst & Pressure Drop Anomaly Triggers